Atomization Pilot

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Atomization-Pilot

Product Code: ABT005

Atomization Pilot Manufacturer

Atomization Pilot

Teaching objectives

  • To manufacture a powder from a liquid solution
  • Influence of the experimental conditions
  • Determination of the energetic balance
  • Mollier diagram analysis

Technical specifications

  • Atomization chamber. Cover closing device. Insulation of the cover and the cylindrical part.
  • A door for maintenance operations of the nozzle and cleaning operations, with lighted windows. A security device prevent the equipment running when the door is open.
  • Bi injection fluid nozzle (air and liquid solution)
  • Solution feeding pressurized vat, in stainless steel 316L. Function with compressed air
  • Resistances heater with input air temperature process control
  • 1 fan
  • 1 Separation cyclone
  • 3 Pt 100 O temperature probes, 1 at the atomizer input, 1 at the cyclone output, 1 for the measurement of the atomization chamber temperature.
  • 2 humidity probes, 1 at the atomizer input, 1 at the cyclone output, of which one resist to 100°C.
  • One over-pressure safety device consisting in a probe measuring pressure 0,5 bar switching off the compressed air feeding.
  • The atomization tower is mounted on adjustable feet and is equipped with a platform with castors.
  • Food processing construction
  • Electrical cabinet including :
  • The control and fan protection (with speed driver and potentiometer in option)
  • The control and protection of electrical heater resistances, with the 2 static power units
  • The regulator
  • 6 displays (2 for humidity, 3 for temperature, 1 for air flow in option), emergency stop, switch with lock, switch on light

Optional Equipment :

  • 1 anemometer probe for air flow measurement at the input of the heater
  • 1 speed driver and 1 potentiometer to set the speed of the fan

Products Specifications:

The atomization pilot enables the treatment of following food liquids : milk, coffee, soup.

  • Feed flow : 5 kg/h
  • Dry material rate : 30 %
  • Input temperature : 20°C
  • Evaporation capacity : 3,5 kg/h
  • Convert powder flow : 1.5 Kg/h
  • Input air temperature : 180°C
  • Output air temperature : 80°C
  • Room temperature : 20°C
  • Ambient humidity : 35 to 40%
  • Outlet humidity : 3%
  • Powder average temp : 50°C to 65°C

Dimensions

  • 2800 x 2700 x 2200 mm

Essential requirements

  • Compressed air : Reference pressure : 3 bars product / 2 bars compressed air
  • Air consumption : 0 to 5 Nm3/h at 3 bars
  • Power consumption : 24 kW – 50 Hz – 3 Phases + Gr + N
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