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Rising Film Evaporation Pilot Plant

We are the leading manufacturer and supplier of Rising Film Evaporation Pilot Plant. Now accepting bulk orders for government tenders in every major country around the globe.

Rising film evaporators can ensure a high heat-transfer coefficient and short residence time to the solution having to be concentrated. They are used especially to concentrate thermosensitive products such as antibiotics, fruit juices, milk, etc.

TRAINING PROGRAM

This unit enables to deepen the following issues:
• Mass balances
• Energy balances
• Evaporation operations on food liquids, organic solutions, etc…
• How the following parameters affect the process:
– feeding flow rate
– vacuum degree
– recycling of the product
– flow rate/pressure of steam
• Overall heat transfer coefficient
• CIP (clean in place) procedures

TECHNICAL SPECIFICATIONS:

• Framework of AISI 304 stainless steel with castors
• Evaporator of AISI 304 stainless steel, with exchange surface of 0.08 m2
• Evaporation capacity: 10 l/h (referred to pure water)
• Maximum pressure of steam in the jacket: 3 bar (g)
• Steam trap of AISI 304 stainless steel
• Safety valve
• Cyclone of AISI 304 stainless steel
• Shell-and-tube condenser of AISI 304 stainless steel, with exchange surface of 0.26 m2
• Tube-in-tube heat exchanger of AISI 304 stainless steel for cooling the concentrated product
• Feeding metering pump of AISI 316 stainless steel, with flow rate of 0 to 16 l/h
• CIP pump of AISI 316 stainless steel, 30 l/min @ 2 bar
• Feeding tank of AISI 304 stainless steel , with capacity of 30 litres
• Graduated tank of borosilicate glass with washing spray ball and capacity of 5 l, for the concentrated solution
• Graduated tank of borosilicate glass with washing spray ball and capacity of 5 l, for the evaporated solvent
• Graduated tank of borosilicate glass, with capacity of 1 litre, for measuring the condensate
• Liquid-ring vacuum pump with air/water separator and solenoid on-off valve for feeding water
• Variable area flowmeter for the condenser cooling water
• 6 thermo-resistances Pt 100, with sheath of AISI 316 stainless steel
• 3 Bourdon pressure gauges of AISI 304 stainless steel
• Piping and valves of AISI 304 and AISI 316 stainless steel
• Switchboard IP55, complying with EC conformity mark, including plant synoptic and ELCB
• Emergency button

Besides being provided with all the characteristics, this model also includes the following additional items:

• Electronic vacuum transmitter of AISI 316 stainless steel, with range of 0 to 1000 mbar and 4-20 mA output signal
• Interface for the connection with a PC included in the switchboard
• Data acquisition software for Windows

Besides being provided with all the characteristics, this model also includes the following additional items:

• Electronic vacuum transmitter of AISI 316 stainless steel, with range of 0 to 1000 mbar and 4-20 mA output signal
• Microprocessor PID controller with serial card
• Supervision software for Windows: it enables to control ON-OFF signals, analog signals coming from PID controller, real-time trend and historical trend

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